■ Equipment Introduction

This equipment is designed for single-sided and double-sided deburring of parts with sharp edges created by precision punching, milling, or grinding processes. It features a multi-process, multi-head wet deburring system, with independently controlled heads working simultaneously. The power heads use a sanding belt or multi-disc brush design, supported by servo-controlled lifting, to uniformly remove burrs, create consistent rounded corners, and enable unmanned operation. It is particularly suitable for deburring large parts.

■ Equipment Features

• Enhanced Stability and Rigidity: Transition to integral cast iron parts for the base and power head bracket improves stability, rigidity, and accuracy, avoiding deformation over long-term use.
• Upgraded Gearbox: Cast aluminum casing enhances heat dissipation, reduces noise and vibration, and the one-out-four configuration (with forward and reverse rotation) saves 30% on consumables while maintaining consistent surface roughness and rounded corners.
• Precision Lifting Mechanism: Mitsubishi servo cylinder and upper silver screw control the lifting within 0.01mm, ensuring consistent brush wear and burr removal.
• Cooling Water Recycling: Sloped water tray design facilitates efficient recycling and cleaning of cooling water.
• Dry-Wet Area Separation: Fully isolated by an accordion cover, with upper air blowing and lower air extraction to manage mist and maintain cleanliness.
• Improved Design: Circular arc appearance enhances aesthetics and structural efficiency.
• Self-Cleaning and Brush Compensation: Automatic cleaning and wear compensation ensure continuous performance and integration with automated systems.
• Wide Conveyor Belt: 400mm belt width increases processing capacity, accommodating multiple rows of smaller parts.
• Integrated Demagnetization: Proprietary low-voltage demagnetizer reduces residual magnetism to below 3 Gauss, with low power consumption and heat generation.

■ Advantages

• Advanced Technology: Effectively removes burrs from edges and holes with 30% lower consumables usage.
• High Precision: Maintains shape and position tolerances, with adjustable rounded corners and surface roughness.
• Fast Production: Matches the pace of high-speed precision punching machines.
• Durable Conveyor System: Supports up to 9mm thickness, with easy replacement and reliable operation.
• Efficient Demagnetization: Residual magnetism below 2 Gauss, ensuring consistent part quality.
• Double-Sided Deburring: Equipped with multiple flipping mechanisms for efficient processing.

This equipment provides a robust, efficient, and precise solution for automated deburring of high-precision components.

■ Technical parameters

Index	Parameter
Dimensions	3200mm×1200mm×2100mm
Working Environment	0℃~55℃
Power Supply Voltage	380±10%V
Power Supply Frequency	50 Hz
Total Power	30 Kw
Conveyor Speed	1m/min-6m/min
Revolution Speed	50rpm-200rpm
Rotation Speed	800rpm-1600rpm
Workpiece Max Width	350mm
Workpiece Max Thickness	100mm

 

■ Suitable for processing parts

This equipment is designed for single-sided and double-sided deburring of parts with sharp edges created by precision punching, milling, or grinding processes. It features a multi-process, multi-head wet deburring system, with independently controlled heads working simultaneously. The power heads use a sanding belt or multi-disc brush design, supported by servo-controlled lifting, to uniformly remove burrs, create consistent rounded corners, and enable unmanned operation. It is particularly suitable for deburring large parts.