■ Product features:

● 6-Axis Simultaneous Machining: Cradle swings ±110° with 360° rotation on the C-axis; tool swings ±180°.

● Rotating Cutter Head: Equipped with six electric spindles (4.5–7.5 kW) operating at 40,000 RPM, eliminating tool change time to enhance efficiency.

● Advanced CNC System: Utilizes Yaskawa and custom intelligent polishing system with 125 ms communication cycle for high-speed, high-precision motion control.

● Tooling Options: Includes floating tools, rigid tools, soft tools, and polishing tools.

● Continuous Cooling: Gas-liquid cooling for the power head tool, avoiding the need for tool reset.

● Pneumatic Clamping Fixture: Features dynamic avoidance and super-point clamping for secure workpiece handling.

● Optimized Design: Hollow fixture design with large cradle swing and continuous tool swing for seamless operation.

● Durability Features: Resistant to oil, corrosion, and dust with heat-treated, surface-treated materials for extended lifespan and stability.

■ Six-axis machine parameters

Serial number	Project name	Parameter item
1	Number of feed axes	6
2	Number of configuration tools	≥4
3	X axis travel	650mm
4	Y axis travel	550mm
5	Z axis travel	320~450mm
6	A axis travel	≥±120°
7	B axis travel	≥±190°
8	C axis travel	±360°
9	Maximum diameter of machinable parts	φ720mm
10	X axis repeatability	0.03mm
11	Y axis repeatability	0.03mm
12	Z axis repeatability	0.03mm
13	A axis repeatability	(Arc min) <1
14	B axis repeatability	(Arc set) ≤10
15	C Axis repeatability	(Arc set) ≤10
16	X axis maximum speed	600mm/S
17	Y axis maximum speed	600mm/S
18	Z axis maximum speed	500mm/S
19	A axis maximum speed	235°/s
20	B axis maximum speed	205°/s
21	C axis maximum speed	205°/s
22	Maximum composite speed	980mm/S
23	Maximum load of worktable	70kg
24	Single spindle power	3.5kW~7.5kW
25	Number of electric spindles	≥3
26	Electric spindle speed	100r~40000r/min
27	Handle diameter	φ3~φ16mm
28	Working voltage	AC380V
29	Rated power	≥12kW
30	Machine size (length*width*height)	≤1800*2100*2490mm³

 

■ Product advantages

6-Axis Simultaneous Machining: Ensures the deburring tool reaches any part of the workpiece at the required angle for thorough polishing and cleaning.

Professional Deburring Expertise: Extensive range of deburring tools and processes tailored to user needs, ensuring optimal configuration and reduced consumable costs.

Tool Options:

Imported Floating Blade Head: Pneumatic floating blade head with long service life and adaptive blade size.

Standard Rigid Tools: Includes universal milling cutters, reamers, twist drills, and spherical cutters.

Standard Flexible Tools: Includes Ø3mm–Ø16mm round files, flat files, steel brushes, and ceramic fiber brushes.

Polishing and Grinding Tools: Includes flexible options such as flap wheels, grinding wheels, cloth wheels, and steel wire wheels.

Optimized Tool Trajectory: Allows intuitive configuration with optional teaching programming features.

Compact Design: Integrated functions, space-efficient layout, and a small footprint.

User-Friendly: Ergonomic, easy to operate, maintain, and clean, with robust protection and environmental considerations.

Application Case: Cylinder Block Deburring

Purpose: Cleans burrs on six surfaces of cylinder blanks, reducing manual inspection and cleaning workload.

Workpiece Dimensions: 420 × 400 × 230 mm with marked cleaning areas.

■ Application Cases

Cylinder block case

1. Equipment purpose: Used for cleaning burrs and burrs in designated areas on six surfaces of cylinder blanks, reducing manual inspection and cleaning workload.

2. The schematic diagram of the deburring position of the cylinder blank is shown below (for reference only). The dimensions of the cylinder blank (420 * 400 * 230) and the cleaning area are marked in red.

 

 

3. The burr cleaning equipment is planned to be installed in the lower sequence of the die-casting machine. The original layout of the die-casting machine is shown in the figure (the picture is for reference only). The related accessories of the deburring equipment, such as the water cooling device, tool wall, fixture, positioning device, etc., are all within the range of the robot's motion radius, and should be arranged in a way that saves time. The layout of the newly added burr cleaning equipment is shown in the figure.

Serial Number	Logistics process of cylinder block before renovation	Logistics process of modified cylinder body
1	The pick-up robot retrieves the cylinder body from the die-casting machine	The pick-up robot retrieves the cylinder body from the die-casting machine
2	Integrity inspection of the cylinder body clamped by the pickup robot at the entrance of the air-cooled roller conveyor	Integrity inspection of the cylinder body clamped by the pickup robot at the entrance of the air-cooled roller conveyor
3	The picking robot places the cylinder body on the sawing machine for sawing the material cake	The picking robot places the cylinder body on the sawing machine for sawing the material cake
4	The picking robot takes pieces from the sawing machine to the trimming machine for trimming	The picking robot takes pieces from the sawing machine to the trimming machine for trimming
5	The picking robot retrieves the cylinder body from the trimming machine and places it on the automatic coding table for coding	The picking robot takes out the cylinder body from the trimming machine and places it in the water cooling device lifting mechanism for cooling
6	The automatic coding table completes the coding and places the cylinder body on the air-cooled roller conveyor through the lifting and horizontal movement mechanism.	The lifting mechanism of the water cooling device sinks into the water to cool the cylinder body to the specified temperature
7	The cylinder body is transported to the manual cleaning platform through an air-cooled roller conveyor	The lifting mechanism of the water cooling device rises, and the burr unit robot clamps the cylinder body from the water cooling device for local cleaning, and sends it to the CNC
8	Manually inspect and clean the cylinder body	The burr unit robot retrieves the cylinder body from the CNC and clamps it for laser coding.
9	Manually place the cylinder body on the logistics roller conveyor and flow it into the next sequence	Burr unit robot clamps cylinder body and places it on air-cooled roller conveyor
10		The cylinder body is transported to the manual cleaning platform through an air-cooled roller conveyor
11		Manually inspect the cylinder body
12		Manually place the cylinder body on the logistics roller conveyor and flow it into the next sequence

 

Schematic diagram of the original layout of the die-casting machine (the picture is for reference only)

Schematic diagram of the installation of the deburring equipment of the die-casting machine (the picture is for reference only)

Front view of the shell and summary of total polishing time for the product

Use D16X150 upright milling cutter to treat burrs, taking 6 seconds

Use a copper ball ball cone milling cutter to process the mold line, with a processing time of approximately 5 seconds

Use a coated steel brush to remove burrs from the top pin position, which will take 10 seconds

Use a file to remove burrs, which takes 5 seconds

Use R4XD10XL150 ball end taper milling cutter to treat burrs, which takes 56 seconds

Diagram of the reverse side of the shell and summary of the total polishing time for the product

Use D16X150 upright milling cutter to process burrs, with a processing time of approximately 12 seconds

Use a copper ball ball cone milling cutter to treat burrs, which takes 42 seconds

Use a floating file to remove burrs, which takes 11 seconds

Use a coated steel brush to handle the top pin position, which takes 27 seconds

 

6-Axis Simultaneous Machining: Cradle swings ±110° with 360° rotation on the C-axis; tool swings ±180°.