■ Equipment Introduction

This equipment is specifically designed to remove single-sided or double-sided burrs from parts with sharp edges resulting from precision punching, milling, or grinding processes. It utilizes a multi-process, multi-head wet deburring system, with independently controlled heads that operate simultaneously. Equipped with sanding belt or multi-disc brush mechanisms and servo-controlled lifting, the equipment ensures consistent burr removal and uniform rounded corners. Its self-compensating features support unmanned operation, making it particularly suitable for handling large parts.

■ Equipment Features

• Enhanced Stability and Rigidity: Transition to integral cast iron components improves stability, rigidity, and precision, preventing long-term deformation.
• Optimized Gearbox Design: Features a one-out-four configuration with forward and reverse brush rotation, saving 30% on consumable costs and maintaining consistent surface roughness and corner rounding.
• Precision Lifting Mechanism: Sand belt and gearbox lifting are controlled within 0.01mm accuracy using Mitsubishi servo technology, ensuring even brush wear and effective burr removal.
• Efficient Cooling Water Recycling: Sloped water trays facilitate efficient cooling water collection and simplify cleaning.
• Dry-Wet Area Separation: Fully isolated using an accordion cover, with upper air blowing and lower air extraction to manage mist and ensure cleanliness.
• Improved Aesthetics: Redesigned with a circular arc structure for better appearance and optimized layout.
• Integrated Cleaning Function: Ensures the equipment remains clean during operation.
• Automatic Brush Compensation: Wear compensation is automated to maintain consistent performance and support seamless integration with automated systems.
• Wide Conveyor Belt: 400mm belt width accommodates a variety of parts, with simultaneous processing for smaller items.
• Low-Power Demagnetization: Proprietary low-voltage demagnetizer ensures residual magnetism is kept below 3 Gauss, providing energy-efficient performance.

■ Advantages

• Advanced Technology: Efficiently removes burrs from edges and holes with 30% lower consumables usage.
• High Precision: Maintains shape and position tolerances, with adjustable corner rounding and surface roughness.
• Production Efficiency: Capable of matching high-speed precision punching machine output.
• Durable Conveyor System: Supports up to 9mm thickness, with reliable performance and easy replacement.
• Effective Demagnetization: Residual magnetism is reduced to below 2 Gauss, ensuring high-quality results.
• Double-Sided Deburring: Supports various flipping mechanisms for comprehensive processing.

This equipment delivers robust, high-precision, and efficient deburring capabilities, ideal for both large and complex parts in automated production settings.

■ Technical parameters

Index	Parameter
Dimensions	3200mm×1200mm×2100mm
Working Environment	0℃~55℃
Power Supply Voltage	380±10%V
Power Supply Frequency	50 Hz
Total Power	30 Kw
Conveyor Speed	1m/min-6m/min
Revolution Speed	50rpm-200rpm
Rotation Speed	800rpm-1600rpm
Workpiece Max Width	350mm
Workpiece Max Thickness	100mm

 

■ Suitable for processing parts

This equipment is specifically designed to remove single-sided or double-sided burrs from parts with sharp edges resulting from precision punching, milling, or grinding processes. It utilizes a multi-process, multi-head wet deburring system, with independently controlled heads that operate simultaneously. Equipped with sanding belt or multi-disc brush mechanisms and servo-controlled lifting, the equipment ensures consistent burr removal and uniform rounded corners. Its self-compensating features support unmanned operation, making it particularly suitable for handling large parts.