Focus on metal deburring and surface treatment solutions
■ Equipment Introduction
This equipment is specifically designed to remove single-sided or double-sided burrs from parts with sharp edges resulting from precision punching, milling, or grinding processes. It utilizes a multi-process, multi-head wet deburring system, with independently controlled heads that operate simultaneously. Equipped with sanding belt or multi-disc brush mechanisms and servo-controlled lifting, the equipment ensures consistent burr removal and uniform rounded corners. Its self-compensating features support unmanned operation, making it particularly suitable for handling large parts.
■ Equipment Features
- Enhanced Stability and Rigidity: Transition to integral cast iron components improves stability, rigidity, and precision, preventing long-term deformation.
- Optimized Gearbox Design: Features a one-out-four configuration with forward and reverse brush rotation, saving 30% on consumable costs and maintaining consistent surface roughness and corner rounding.
- Precision Lifting Mechanism: Sand belt and gearbox lifting are controlled within 0.01mm accuracy using Mitsubishi servo technology, ensuring even brush wear and effective burr removal.
- Efficient Cooling Water Recycling: Sloped water trays facilitate efficient cooling water collection and simplify cleaning.
- Dry-Wet Area Separation: Fully isolated using an accordion cover, with upper air blowing and lower air extraction to manage mist and ensure cleanliness.
- Improved Aesthetics: Redesigned with a circular arc structure for better appearance and optimized layout.
- Integrated Cleaning Function: Ensures the equipment remains clean during operation.
- Automatic Brush Compensation: Wear compensation is automated to maintain consistent performance and support seamless integration with automated systems.
- Wide Conveyor Belt: 400mm belt width accommodates a variety of parts, with simultaneous processing for smaller items.
- Low-Power Demagnetization: Proprietary low-voltage demagnetizer ensures residual magnetism is kept below 3 Gauss, providing energy-efficient performance.
■ Advantages
- Advanced Technology: Efficiently removes burrs from edges and holes with 30% lower consumables usage.
- High Precision: Maintains shape and position tolerances, with adjustable corner rounding and surface roughness.
- Production Efficiency: Capable of matching high-speed precision punching machine output.
- Durable Conveyor System: Supports up to 9mm thickness, with reliable performance and easy replacement.
- Effective Demagnetization: Residual magnetism is reduced to below 2 Gauss, ensuring high-quality results.
- Double-Sided Deburring: Supports various flipping mechanisms for comprehensive processing.
This equipment delivers robust, high-precision, and efficient deburring capabilities, ideal for both large and complex parts in automated production settings.
■ Technical parameters
| Index | Parameter |
| Dimensions |
3200mm×1200mm×2100mm |
| Working Environment |
0℃~55℃ |
|
Power Supply Voltage |
380±10%V |
| Power Supply Frequency | 50 Hz |
| Total Power | 30 Kw |
| Conveyor Speed | 1m/min-6m/min |
| Revolution Speed | 50rpm-200rpm |
| Rotation Speed | 800rpm-1600rpm |
| Workpiece Max Width | 350mm |
| Workpiece Max Thickness | 100mm |
■ Suitable for processing parts
Keywords: Stator deburring equipment
Stator deburring equipment
Classification
Contact Information
Mobile: +86-18621973890
E-mail: info@deburringchina.com
B-416, No. 8 Hangyi Road, Fengxian District, Shanghai.
377 Laodong East Road, Tianning District, Changzhou City, Jiangsu Province.
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